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HMB Forge

Manufacturing & Production

HMB Product Suite

HMB Forge

Manufacturing ERP Solution

HMB Forge is a purpose-built Manufacturing ERP for small and mid-size manufacturers who have outgrown spreadsheets but find enterprise ERPs like SAP too complex and costly. It covers production planning, inventory, quality control, maintenance, and finance in one connected platform, built for the shop floor, not just the boardroom.

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HMB Forge dashboard

35%

Reduction in unplanned downtime

25%

Inventory holding cost reduction

50%

Faster defect detection

28%

OEE improvement in 6 months

The Problem We Solve

Why Manufacturing & Production Businesses
Need HMB Forge

Most Indian manufacturers with ₹20–200 Cr in revenue are running production on a mix of Tally, Excel, WhatsApp, and tribal knowledge. There is no real-time view of shop floor progress. Inventory is counted by walking the warehouse. Quality rejections are tracked in notebooks. And when a machine breaks down, nobody knew it was coming.

Key Challenges

Pain Points We
Eliminate

🏭

No Real-Time Production Visibility

Production managers discover delays only at shift end, when it is too late to recover the day's output target. There is no live view of WIP, machine status, or operator productivity.

📦

Inventory Chaos

Raw material stock inaccuracies lead to production stoppages. Finished goods counts are always approximate. The true cost of carrying inventory is unknown.

🔍

Quality Escapes

Defects caught at final inspection rather than at source, increasing rework cost, delaying dispatch, and damaging client relationships.

⚙️

Unplanned Downtime

No preventive maintenance schedule, no spare parts tracking, and no early warning when equipment performance degrades, resulting in expensive breakdowns.

💰

Disconnected Finance & Operations

Production costs, scrap, rework, and overhead are not captured in real time, meaning the P&L is always a lagging and inaccurate picture of actual performance.

Platform Features

Everything You Need,
Nothing You Don't

HMB Forge is built specifically for manufacturing & production businesses. Every feature exists because a real customer needed it, not because a product manager thought it sounded good.

📅

Production Planning & Scheduling

MRP-driven production plans, work order management, capacity scheduling, and real-time progress tracking against plan.

🏗️

Inventory & Warehouse Management

Raw material, WIP, and finished goods tracking with barcode support, location management, and automatic reorder triggers.

Quality Control Module

In-process inspection checkpoints, first article inspection, rejection tracking, root cause logging, and supplier quality scorecards.

🔧

Maintenance Management (CMMS)

Preventive maintenance schedules, work order management, spare parts inventory, and equipment downtime tracking.

🤝

Procurement & Supplier Portal

Purchase requisitions, vendor comparison, PO management, GRN tracking, and supplier performance dashboards.

📱

Shop Floor Data Capture

Tablet and touchscreen interfaces for operators to log production counts, quality checks, and downtime reasons, directly from the machine.

📊

Financial Integration

Job costing, overhead allocation, scrap valuation, and real-time cost of production, integrated with your accounting software.

📋

Customer & Order Management

Sales order tracking, delivery scheduling, dispatch planning, and customer-facing order status visibility.

AI-Powered Intelligence

HMB Forge Doesn't Just Manage.
It Thinks.

Every HMB product is built with AI at its core, not as a bolt-on feature but as the intelligence layer that makes the platform proactive rather than reactive.

Predictive Maintenance Alerts

Analyses machine performance data to predict failure probability, triggering maintenance before breakdown, not after.

Demand-Driven Production Planning

AI forecasts customer demand patterns and automatically proposes optimal production schedules that minimise inventory holding cost.

Quality Defect Pattern Recognition

Identifies correlations between defect occurrence and production variables (shift, operator, machine, raw material batch), pointing to root causes automatically.

Yield Optimisation Engine

Analyses historical production data to identify the combination of parameters that consistently delivers the best yield and lowest scrap rate.

Deployment & Customisation

Live in 4 Weeks.
Built Around You.

HMB products are not rigid off-the-shelf software. Every deployment is tailored to your workflows, your data, and your team. We get you live in 4 weeks, not 4 months.

Start Your Deployment

Production ERP live in 4 weeks with shop floor data collection configured and staff trained

Fully customised for your product types, manufacturing process, and quality standards

Works on tablets, touchscreens, and handheld barcode scanners, no PC required on the shop floor

Integrates with Tally for accounting, no need to change your finance system

Available in Hindi and English for shop floor operators

On-premise deployment available for manufacturers with data security requirements

4-Week Go-Live

Structured onboarding programme that gets your team productive in 4 weeks, not 6 months. We have done this hundreds of times.

Fully Customisable

HMB Forge adapts to your manufacturing & production workflows, not the other way around. From field names to approval hierarchies.

AI-Powered from Day 1

Artificial intelligence is not a future roadmap item. It is live in your instance from day one, driving recommendations and insights immediately.

HMB Forge

Ready to See
HMB Forge in Action?

Book a free 30-minute demo. We will walk you through the platform with your industry's workflows so you can see exactly how HMB Forge fits your operation.